What Is Predictive Maintenance?
Predictive maintenance (PdM) uses real-time condition monitoring data -- vibration trends, temperature patterns, oil analysis results -- to predict when a bearing or component will fail, allowing maintenance to be scheduled at the optimal time: late enough to maximize equipment life, early enough to prevent unplanned downtime.
Return on Investment
Industry studies show PdM reduces maintenance costs by 25-30%, eliminates 70-75% of breakdowns, and improves OEE by 10-20%. Our case studies in Oil & Gas and Cement manufacturing demonstrate real-world PdM results.
Frequently Asked Questions
What is the difference between predictive and preventive maintenance?
Preventive maintenance (PM) is time-based: replace or service at fixed intervals regardless of condition. Predictive maintenance (PdM) is condition-based: monitor equipment health and service only when degradation is detected. PdM reduces unnecessary maintenance by 30-50% while catching failures that time-based schedules miss.